Merits of plastic processing with Kyoei Design

Delivering high-quality products with three-dimensional measuring instruments

  • Using a variety of resins to make products that meet customer needs
  • Using CAD/CAM to optimize high-precision 3D data
  • 3D data is converted into CNC (computerized numerical control) and sent to machine tools for high-precision processing.
  • Data can be received in multiple media such as IGES, DXF, and parasolid conversion
    (compressed data is LZH and ZIP)

In plastic processing, we are entrusted with plastic processing using a variety of resins, including ABS resin, PC (polycarbonate), POM (polyacetal), and acrylic.

Before processing, create data using CAD and CAM. The machining center is used for processing plastic resins to enable high-precision machining. Prototype and small-scale production for shape verification. We also process a variety of plastic products as a master model for vacuum casting and gypsum casting.

Main applications of plastic processing

  • Prototype to confirm the shape
  • Small-lot production products
  • Master model of vacuum casting and gypsum casting

Plastic processing materials

  • ABS resin
  • PC resin (polycarbonate)
  • POM resin (polyacetal)
  • Acrylic (transparent resin)
  • High-cast 3550
  • * all materials can be colored

Size and delivery time for plastic processing

  • Machining size: up to 1000×600×300 mm
  • Short Delivery Time: Consult with SMC for a limited express.

Example of plastic processing

Delivering high-quality products with three-dimensional measuring instruments

Before actual machining, data is prepared using CAD/CAM and machining centers are used for high-precision machining. After processing, dimensions are measured with a three-dimensional measuring instrument.

  • “DMS Series” plastic productsDryer parts

  • Processed plastic products[Dryer parts (fans)]

    Processed plastic products Dryer parts (fans)

  • Processed plastic products[Racing car]

    Processed plastic products Racing car

  • Processed plastic products[Binoculars]

    Processed plastic products Binoculars

Processing of ABS resins and other plastics

  1. Receiving product data and drawings, and production arrangement meeting

    It receives two-dimensional drawings and three-dimensional data from which plastic resin is processed.

    Receiving product data and drawings, and production arrangement meeting
  2. Production of master model by programming and CAD/CAM

    Create 3D data optimized from CAD/CAM from original data and drawings. Create a master model from the created data.

    Production of master model
  3. NC machining center machining/secondary machining (Surfacer finish)

    CNC data is processed with high precision using the NC machining center. Surfacer (base paint) machining and plastic machining are completed.

    NC machining center machining/secondary machining
  4. Measurement and inspection by three dimensional measuring machine

    CNC 3D measuring machines are used to measure contours, and high-quality products and measurement data are delivered together. Delivering peace of mind!

    Measurement and inspection by three dimensional measuring machine

Inquiries about plastic processing

ABS resins, PC resins, POM resins, acrylics, and other plastic resins are processed in a short time and at low cost.

If you can supply specifications in the form of drawings etc, Kyoei Design can provide a quotation with the optimal materials and machining method.

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